KYKLOS 4.0 | An Advanced Circular and Agile Manufacturing Ecosystem based on rapid reconfigurable manufacturing process and individualized consumer preferences

Summary

KYKLOS 4.0 aims to develop an innovative Circular Manufacturing ecosystem based on novel CPS and AI based technologies, enhanced with novel production mechanisms and algorithms, targeting on personalised products with extended life cycle and promoting energy efficient and low material consumption intra-factory production processes, resulting reduced greenhouse gas emissions and air pollutants. KYKLOS 4.0 will demonstrate, in a realistic, measurable, and replicable way the transformative effects that CPS (Circular Production System), PLM (Product Life Management), LCA (Life Cycle Analysis), AR (Augmented Reality) and AI (Artificial Intelligence) technologies and methodologies will have to the Circular Manufacturing Framework.

To this end, KYKLOS 4.0 will:

  • perform large-scale piloting in 7 pilots to demonstrate the technical, environmental and economic viability of KYKLOS 4.0 Ecosystem to reshape intra-factory processes and services; show KYKLOS 4.0 value in terms of operational efficiency improvements by at least 15%;
  • deliver resources reusable solutions (second use of material, part and components reuse) for the whole manufacturing sectors;
  • ensure scalability for future scale of novel CM (Circular Manufacturing) technologies and services at least at the level of year 2024;
  • engage over 100 key European industry actors, (through Open Calls and workshops); transfer knowledge and technology to increase use of KYKLOS 4.0 Ecosystem to at least 50%; strengthen the position of EU CM technologies providers and sector fostering a market share of up to 12%;
  • pursue a strong plan for sustainability by incubating at least 3 post-project replication sites;
  • mobilize additional sector investments of at least 6 times the EC contribution.

The unique constellation and complementarity of KYKLOS 4.0 partners allows driving innovation of CM technologies and services along the whole manufacturing value chain. KYKLOS 4.0 will deliver innovation along three key value dimensions for CM: operational efficiency with minimum environmental impact, significantly improving overall mass customisation performance and help deliver green manufacturing performance targets; consumers experience, delivering better services for consumers needs and wants, which is of particular importance for companies in liberalized consumerized CM markets, where entry barriers for new players and margins are decreasing; new business models revolving around monetizing available technologies in new ways.

KYKLOS 4.0 will demonstrate, in a realistic, measurable, and replicable way the transformative effects that KYKLOS 4.0 Ecosystem will have to the CM market, thereby fostering significant increase in the uptake of KYKLOS 4.0 solutions.  

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Contribution of R&I projects to standardisation
Contribution of project to standardisation
Standardisation via European Standardisation Organisations
Registered work item leading to CEN-CENELEC Workshop Agreement (CWA) or ETSI GSs (Group Specifications)
Comment:

Contribution to CWA 17492:2020 - Predictive control and maintenance of data intensive industrial processes (MONSOON)

Standardisation via International Standardisation Organisations (ISO, IEC, ITU-T)
Comment:

ISO/TC 184/SC 4/WG12 and WG21

More information & hyperlinks
Web resources: https://cordis.europa.eu/project/id/872570
https://kyklos40project.eu/
Start date: 01-01-2020
End date: 31-12-2023
Total budget - Public funding: 19 227 110,00 Euro - 15 984 875,00 Euro
Twitter: @Kyklos40Project
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Cordis data

Original description

KYKLOS 4.0 will demonstrate, in a realistic, measurable, and replicable way the transformative effects that CPS, PLM, LCA, AR and AI technologies and methodologies will have to the Circular Manufacturing (CM)Framework. To this end, KYKLOS 4.0 will (1) perform large-scale piloting in 7 pilots to demonstrate the technical, environmental and economic viability of KYKLOS 4.0 Ecosystem to reshape intra-factory processes and services, (2) show KYKLOS 4.0 value in terms of operational efficiency improvements by at least 15%, (3) deliver resources reusable solutions (second use of material, part and components reuse) for the whole manufacturing sectors, (4) ensure scalability for future scale of novel CM technologies and services at least at the level of year 2024, (5) engage over 100 key European industry actors, (through open calls and workshops) (6) transfer knowledge and technology to increase use of KYKLOS 4.0 Ecosystem to at least 50%, (7) strengthen the position of EU CM technologies providers and sector fostering a market share of up to 12% (8) pursue a strong plan for sustainability by incubating at least 3 post-project replication sites, (9) mobilize additional sector investments of at least 6 times the EC contribution.
Bringing together knowledge and solutions of major European CPS, PLM, LCA and AI technology providers together with the competence and experience of key European industry players in the CM domain, KYKLOS 4.0 will demonstrate a measurable increase of KYKLOS 4.0 Ecosystem penetration in CM market, reduction of environmental impact due to the reduce of the use of fossil fuels and raw materials and impact in seven pilot domains, which cover areas of major importance for the CM sector in EuropeA unique characteristic of KYKLOS 4.0 is that all CM related technologies, sectors and stakeholders together with their relevant expertise are covered. Thereby, the delivered by KYKLOS 4.0 are relevant for the whole manufacturing sector and market in Europe.

Status

SIGNED

Call topic

DT-ICT-07-2018-2019

Update Date

27-10-2022
Geographical location(s)
Structured mapping
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Circular Economy (STAND4EU)
Contribution of project to standardisation
Standardisation via European Standardisation Organisations
Registered work item leading to CEN-CENELEC Workshop Agreement (CWA) or ETSI GSs (Group Specifications)
Comment:

Contribution to CWA 17492:2020 - Predictive control and maintenance of data intensive industrial processes (MONSOON)

Standardisation via International Standardisation Organisations (ISO, IEC, ITU-T)
Comment:

ISO/TC 184/SC 4/WG12 and WG21

Standards
Comment:

KYKLOS 4.0 emphasises customisation and circular manufacturing. As a result, the candidate standards were determined in accordance with the following factors: (1) inputs from partners; (2) project requirements; (3) linked EU frameworks; (4) examination of scientific literature; and (5) standards inventory within the project's purview. The partners in KYKLOS 4.0 are interested in adopting standards in a variety of fields, such as digital transformation (such as OneM2M), sector-specific standards for pilots (such as ISO 14971:2019), data exchange and file formats (such as ISO 10303 and HDF5), or higher-level standards like ISO 27001 for information security management systems. The project requirements, acceptance in the worldwide community, comparable projects, or scientific papers were used to evaluate potential standards. Most of the identified standards are complementary and able to produce synergies in their incorporation. However, especially in the area of data exchange different standards suggest different solutions. No discrimination was made in terms of standards or points of origin.

The partners assessed the KYKLOS 4.0 standards and their adoption is continually improved, while the process is being carried out. In task T5.3, the team tried to assess various levels of interoperability in the procedure. Along with task T12.5, which is in charge of tracking the project's standardised context, a survey was started. Meetings with the various project partners were held on a regular basis, and the delivery was developed in line with the standardising framework noted in T12.5. The standards were chosen to be documented in a standardised fashion using the ArchiMate language. A list of other candidate standards that would be interesting to adopt in KYKLOS 4.0 is included in the documentation. Two standards—ISO 10303 and ISO 14048—that are highly pertinent to the scope of KYKLOS 4.0 are already in use by KYKLOS 4.0 pilots. With KYKLOS 4.0, ISO 10303 will be used beyond the CAD domain to prove its function in gathering and facilitating access to data linked to personalised and circular manufacturing. The data's long-term readability in this standard format is one of the issues that merit consideration. Project partners received instructions on how to use ISO 10303. KYKLOS 4.0 collaborates with Small Business Standards (SBS) to facilitate wide acceptance and utilization by the market.

Medical, electronic devices, electronic equipment, and automotive project pilots are already pursuing ISO 10303 (Industrial automation systems and integration — Product data representation and exchange) and ISO 14048 (Life cycle assessment and environmental management). The project currently has a good understanding of relevant standards. Modern algorithms have been used to identify various data reduction approaches, and a comprehensive model for fault relationships has been created. KYKLOS 4.0 will develop toolkits to implement auditing mechanisms.

Standards according to SDOs
CEN-CENELEC
ASD-STAN
EN 9100 - General quality management requirements for aviation
ISO (International Organization for Standardization)
ISO/TC 184 Automation systems and integration
ISO/TC 184/SC 4 Industrial data
ISO 10303 series - Industrial automation systems and integration — Product data representation and exchange
ISO 10303-236:2006 - Industrial automation systems and integration -Product data representation and exchange -Part 236: Application protocol: Furniture catalogue and interior design -and Application modules
ISO 10303-239:2012 - Industrial automation systems and integration — Product data representation and exchange — Part 239: Application protocol: Product life cycle support
ISO 20534:2018 - Industrial automation systems and integration -Formal semantic models for the configuration of global production networks
ISO/TC 184/SC 5 Interoperability, integration, and architectures for enterprise systems and automation applications
ISO 22549-1:2020 - Automation systems and integration -Assessment on convergence of informatization and industrialization for industrial enterprises -Part 1: Framework and reference model
ISO 22739:2020 - Blockchain and distributed ledger technologies -Terminology
ISO/TR 23244:2020 - Blockchain and distributed ledger technologies — Privacy and personally identifiable information protection considerations
ISO/TC 262 Risk management
ISO 31000:2018 - Risk management — Guidelines
ISO/TR 31004:2013 - Risk management — Guidance for the implementation of ISO 31000
ISO/TC 307 Blockchain and distributed ledger technologies
ISO/TR 23244:2020 - Blockchain and distributed ledger technologies — Privacy and personally identifiable information protection considerations
ISO/TR 23245 - Blockchain and distributed ledger technologies — Security risks, threats and vulnerabilities
ISO 23257 - Blockchain and distributed ledger technologies — Reference architecture
ISO/IEC
ISO/IEC JTC 1
ISO/IEC JTC 1 - JTC1 level standards
ISO/IEC 30118 series - Information technology -Open Connectivity Foundation (OCF) Specification
ISO/IEC 19845:2015 - Information technology -Universal Business Language Version 2.1 (UBL v2.1)
ISO/IEC 19510:2013 - Information technology -Object Management Group Business Process Model and Notation
ISO/IEC JTC 1/SC 27 Information security, cybersecurity and privacy
ISO/IEC 27005:2018 - Information technology -Security techniques -Information security risk management
ISO/IEC 27009:2020 - Information technology -Security techniques -Sector-specific application of ISO/IEC 27001 -Requirements
ISO/IEC 27017:2015 - Information technology — Security techniques — Code of practice for information security controls based on ISO/IEC 27002 for cloud services
ISO/IEC 27005:2018 - Information technology -Security techniques -Information security risk management
ISO/IEC JTC 1/SC 7 Software and systems engineering
ISO/IEC TS 33052:2016 - Information technology -Process reference model (PRM) for information security management
ISO/IEC JTC 1/SC 40 IT service management and IT governance
ISO/IEC 38500:2015 - Information technology -- Governance of IT for the organization
ISO/IEC 38506:2020 - Information technology -- Governance of IT -- Application of ISO/IEC 38500 to the governance of IT enabled investments
ISO/IEC TR 38505-2:2018 - Information technology — Governance of IT — Governance of data — Part 2: Implications of ISO/IEC 38505-1 for data management
ISO/IEC 38505-1:2017 - Information technology -- Governance of IT -- Governance of data -- Part 1: Application of ISO/IEC 38500 to the governance of data
ISO/IEC JTC 1/SC 41 Internet of Things and related technologies
ISO/IEC 30165 - Internet of Things (IoT) -Real-time IoT framework
ISO/IEC 30147 - Information technology - Internet of things -Methodology for trustworthiness of IoT system/service
ISO/IEC 30144:2020 - Information technology -Sensor network system architecture for power substations
ISO/IEC 30149 - Internet of things (IoT) -Trustworthiness framework
ISO/IEC 30147 - Information technology - Internet of things -Methodology for trustworthiness of IoT system/service
ISO/IEC 30149 - Internet of things (IoT) -Trustworthiness framework
ISO/IEC 30161 - Internet of Things (IoT) -Requirements of IoT data exchange platform for various IoT services
ISO/IEC 30162 - Internet of Things (IoT) -Compatibility requirements and model for devices within industrial IoT systems
ISO/IEC 30163 - Internet of Things (IoT) -System requirements of IoT/SN technology-based integrated platform for chattel asset monitoring supporting financial services
ISO/IEC JTC 1/SC 32 Data management and interchange
ISO/IEC 6523-1:1998 - Information technology -Structure for the identification of organisations and organisation parts -Part 1: Identification of organisation identification schemes
IEC (International Electrotechnical Commission)
IEC TC 65 Industrial-process measurement and control and automation
IEC TC 65/SC 65B Measurement and control devices
IEC 61131 series - Programmable controllers - ALL PARTS
IEC TC 65/SC 65E Devices and integration in enterprise systems
IEC 62714 series] - Engineering data exchange format for use in industrial automation systems engineering - Automation Markup Language
IEC 62264 series - Enterprise-control system integration - Part 2: Object and attributes for enterprise-control system integration
IEEE - Institute of Electrical and Electronics Engineers
IEEE P2413:2019 - Architectural Framework for the Internet of Things (IoT)
OPC-UA
Other standards or related resources
Software tools for Connected Factory Exchange SDK Version 1.0.5 - Software tools for Connected Factory Exchange SDK Version 1.0.5
OWL - Web Ontology Language (OWL)
Comment:

Interoperability (sharing of data and resources between different systems)

W3C (World Wide Web Consortium)
Comment:

Semantic Sensor Network Ontology

OneM2M
Comment:

OneM2M is a global partnership project founded in 2012 and constituted by 8 of the world's leading ICT standards development organizations, notably: ARIB, ATIS, CCSA, ETSI, TIA, TSDSI, TTA and TTC.

Scope: IoT and machine-2-machine communciation specifications